Supporting Equipment for Ozone Generator Systems
Oxygen supply, gas preparation, flow control, measurement, cooling and off-gas handling for piped-output ozone systems. These items support the core ozone generator; they are not positioned as a separate core product line.
From feed gas to residual-ozone management
The supporting equipment is selected around a controlled piped-output ozone generator and the actual process conditions.
1. Feed Gas
Prepared dry air, a compact oxygen concentrator or a project-sized PSA oxygen source.
2. Prepare & Control
Filtration, drying, pressure regulation, pumps and gas-flow control.
3. Generate Ozone
A defined-inlet, defined-outlet generator or OEM ozone module matched to the operating point.
4. Apply & Verify
Process injection, gas-phase measurement, monitoring and off-gas destruction where required.
Equipment selected around the ozone generator
A reliable ozone system is more than a discharge cell and power supply. Feed-gas purity and dryness, gas flow, cooling, measurement and residual-gas management can all change output, concentration, stability and service life.
1. Prepare the feed gas
Choose prepared dry air, an oxygen concentrator or a project-sized PSA oxygen unit according to required concentration, flow and duty cycle.
2. Control gas flow
Pumps, flow meters, regulators and compatible tubing establish the operating point seen by the ozone-generation cell.
3. Control temperature
Air cooling is simple for suitable smaller duties. Water cooling is normally considered for larger output, long duty cycles or warm environments.
4. Verify and manage ozone
Gas-phase measurement, process monitoring and off-gas destruction help confirm performance and support safer system integration.
Oxygen concentrators and PSA oxygen generator units
Oxygen Concentrators
Complete compact units with compressor, molecular sieve, controls, enclosure and oxygen outlet. Suitable when a defined standard oxygen flow can be supplied directly to a small or medium ozone generator.
- Confirm oxygen flow and purity
- Confirm outlet pressure and connection
- Confirm voltage, duty cycle and ambient conditions
- Match flow to the generator’s concentration curve
PSA Oxygen Generator Units
Project-sized oxygen supply or OEM assemblies for higher flow, continuous operation and equipment integration. Compressor, air treatment, buffer tank and controls may be selected as part of the complete system.
- Define normal and peak oxygen demand
- State required pressure and operating hours
- Confirm dew point and upstream air treatment
- Allow for redundancy and maintenance access
Set a stable and repeatable gas operating point
Air Pumps
Used where the ozone generator or downstream injector does not provide the required gas movement. Selection depends on flow, pressure, ozone-side isolation, duty cycle and installation conditions.
Gas Flow Meters
Indicate or regulate the feed-gas flow used for output and concentration comparison. The gas type, range, accuracy, pressure and connection must be stated.
Oxygen Flow Regulation
Regulators, valves, flow meters, filters, tubing and fittings can be supplied as a matched assembly for a defined ozone-generator inlet condition.
Venturi & Process Conditions
A venturi may create suction, but the available vacuum and back pressure still need to be checked against the generator, check valve and process piping.
Verify gas output and process performance
Gas-phase Ozone Analyzers
The main measurement category for this website. Used for piped-output generators, oxygen-feed systems, OEM development and equipment testing.
- Typical units: ppm, mg/L and g/Nm³
- Confirm range, sampling method and pressure
- Specify continuous or spot measurement
- State whether a calibration certificate is required
Dissolved Ozone & ORP Monitoring
Used after ozone is transferred into water. Dissolved ozone measures ozone residual directly, while ORP is a broader process indicator and is not a direct replacement for a dissolved-ozone measurement.
These instruments are considered as part of water-treatment process design rather than a major standalone product line here.
Protect performance and complete the gas path
Refrigerated & Adsorption Drying
Prepared-air systems require suitable filtration and moisture control. Dryer type is selected from required dew point, flow, inlet temperature, pressure and operating pattern.
Air Cooling
Simple installation without cooling-water piping or a circulation tank. Best suited to appropriate smaller output and duty cycles in a controlled ambient temperature.
Water Cooling
Considered for higher output, continuous operation and warmer environments. Cooling-water temperature, flow, quality, tank size and heat rejection must be defined.
Ozone Off-gas Destruction
Used where unreacted ozone leaves a contact tank or process. Capacity, gas flow, humidity, temperature and expected inlet concentration determine the configuration.
Information needed before recommending supporting equipment
On a small screen, swipe the table horizontally to see all columns.
| System input | Why it matters | Examples |
|---|---|---|
| Target ozone output and concentration | Defines oxygen demand, flow-control range and analyzer range | g/h, ppm, mg/L, g/Nm³ |
| Feed-gas choice | Changes achievable output, concentration, dryness and NOx risk | Oxygen concentrator, PSA oxygen, prepared dry air |
| Gas flow and pressure | Sizes pumps, flow meters, regulators and piping | L/min, Nm³/h, pressure, back pressure |
| Duty and ambient conditions | Determines cooling, drying and redundancy | Hours/day, ambient temperature, humidity |
| Process and residual gas | Determines injection, monitoring and off-gas treatment | Water flow, tank, duct, chamber, vent |
| Integration requirements | Defines voltage, controls, enclosure and documentation | OEM, PLC, alarms, certificates, quantity |
Need equipment matched to an ozone generator?
Send the ozone output, feed gas, gas flow, application and operating conditions. A short message is enough for an initial configuration review.